2/28/2023 0 Comments Night shift brewery![]() ![]() “Our plan to solve that was to build the Philadelphia brewery, and once that plan got canceled in spring of 2020 you could say that was the start of this snowball. “We have known for a long time that the Everett facility is not optimized as a major craft beer production plant,” he said. 1 thing we sell is 12-packs.”įor the past few years, about half of Night Shift’s volume has been produced at other locations, and the Everett brewery is on pace to produce 22,000-25,000 barrels this year – a lot of volume to make in less-than-ideal conditions, Burns said. It was a different industry and we had a different product we were making, and now the No. “Nearly all of our beer went to 750 mL cork-and-cage or capped bottles. ![]() ![]() “When we signed a lease here, we had brewed about 500 barrels of beer,” Burns said. In the decade since, both Night Shift’s business and the craft beer industry have evolved at a near-breakneck pace. Night Shift has expanded the facility several times since it opened in 2012. The Everett brewery is “in a dense urban environment with limited land and small ceiling heights, and it is not designed to match the scale,” Burns said. “It’s been a problem-solving effort since we moved in, but really over the last three years investing dollars and ideas and schedules and all sorts of shifts to just like ‘How do we make this work?’ so that it’s optimized and it’s still not,” Oxton said. In addition to that, a CO2 well in Mississippi is contaminated, Gasworld reported.ĬO2 aside, Night Shift has struggled to mold the Everett location to meet its needs as a craft beer and hard seltzer producer, and has relied on off-site production. Ammonia plants, which aid in fertilizer production and also give off CO2 to be captured, have been offline for off-season maintenance, according to Gasworld, which predicted a “long, hot summer ahead” for the U.S. This time, disruptions to other CO2 streams are causing the problem. The beer industry dealt with a shortage during Summer 2020, when production of CO2 – often a byproduct of ethanol production – plummeted along with demand for gasoline. Since finding out its supply was about to be cut, Night Shift has called several other suppliers, only to be told that there is no CO2 available for purchase.ĬO2 is used to move beer throughout the production process, to package it into cans and bottles and to push it through draft lines for taproom service. ![]() “We just learned last week,” Oxton added. “We’ll probably run out of CO2 sometime today.” “CO2 is definitely a catalyst for this, or maybe the final straw in a lot of ways,” Burns said. If employees are still sidelined by October 1, the company will offer them severance packages, Burns said.īurns and co-founder Michael Oxton pointed to supply chain disruptions of carbon dioxide (CO2) as a driving force behind the immediate production pivot to other locations. We don’t have all the answers, like we would like, today.” After that, we’re still unsure because we’re reacting to this news and we wanted to be transparent and forthcoming to the staff and give them as much notice as soon as we knew. “Then, if they have to sit at home, that’s what’s going to happen. “What we’ve told the production staff is like there might not be any work after today, but we are going to guarantee everybody’s paycheck till October 1, so two months,” co-founder Rob Burns said. ![]()
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